time：2025-01-03
Recently, the Zhejiang Provincial Department of Economy and Information Technology released the 2024 list of Future Factories, Smart Factories, and Digital Workshops. Huzhou Wanma Macromolecule has successfully been included in this list, earning the prestigious title of Provincial Digital Workshop.
Since its inception, Huzhou Wanma Macromolecule has dedicated itself to constructing forward-looking Future Factories, Smart Factories, and Digital Workshops. Through continuous exploration and practical implementation, the company has reaped substantial achievements in its digital transformation journey. The digitalization initiatives have not only fueled the company’s rapid growth with robust momentum but also established a solid foundation for high-quality development, serving as a critical pillar for propelling the company to greater levels of success.
The Huzhou digital workshop, anchored in the shielding compound workshop, harnesses the company’s formidable technical strength. By fusing cutting-edge information technology with advanced manufacturing techniques, it has successfully built and launched a production line for functional macromolecule materials that achieves international standards of excellence. Additionally, a smart analysis system based on big data has been established, employing big data for virtual simulations. This system facilitates the simulation, analysis, evaluation, validation, and optimization of the R&D design process, thereby creating an integrated digital workshop and smart factory that meets world-class standards for R&D design, manufacturing processes, quality control, logistics storage, and energy efficiency management. This endeavor sets a national example for the application of process-oriented intelligent manufacturing models.
By implementing equipment interconnectivity, intelligent warehousing, and smart production, the company has fully realized automation and intelligence in process manufacturing. These advancements optimize overall resource allocation, refine product processes, enable IoT-based process control, enhance supply chain management, promote energy conservation and emission reduction, and ensure safety in production. This approach meets comprehensive requirements for precision, variety, and customization in R&D design, manufacturing processes, quality control, logistics storage, and energy efficiency management, thereby achieving precise, multi-variety, and customized production.
The company boosts equipment utilization through efficient planning and scheduling using the MES system. Automated precision control is implemented to shorten product changeover and cleaning times, minimizing equipment wear. Optimizations in the SAP management system enhance operational efficiency for raw material procurement, production readiness, and inventory management, leading to reduced operating costs. Moreover, real-time monitoring and analysis of material, water, and energy consumption have significantly improved energy utilization efficiency.
The transition of the manufacturing sector toward high-end, intelligent, and digital advancements represents an unstoppable tide of progress. For many years, Wanma Macromolecule has steadfastly upheld a relentless spirit of exploration and innovation, persistently moving forward on this challenging yet opportunistic path without pause.
